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 Dyeing
machine |
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INTORODUCTION
KOMATSUBARA, Ltd. have been engaged
in development of various Production facilities for
denim such as continuous yarn indigo dyeing system
since the very starting days of denim production by
yarn indigo dyeing in Japan.
Fortunately, we have good users who gave us advice
and cooperation. Some of them and KOMATSUBARA, Ltd. joined together for a new development
project, with which we have been successful in supplying
such production system that can produce high quality
denim at users.
At present we KOMATSUBARA, Ltd, receive
confidence from users for denim production system.
We are in a position to continue new developement
with the technology for designand production of various
dyeing and finishing systems.
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| DENIM MANUFACTURING
PROCESS |
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| YARN
INDIGO DYEING |
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CREEL STAND to apply
Cones from Spinning Factory. |
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BALL WARPER capable
300 to 600 yarns in Rope Form. |
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INDIGO DYEING RANGE
8 to 32 ropes of wound warp yarn are dyed continuously. |
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RE-BEAMlNG
to make Sheet Form of warp yarns, then to Weaving Factory. |
| CONTINUOUS
YARN INDIGO DYEING RANGE |
*Features
| 1. |
Very firm winding is assured. |
| 2. |
Minimizing yarn cutting. Counter measure will
be taken immediately when yarn breakage with stop
motion. |
| 3. |
Stepless speed change system available for easy
operation. |
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There are two systems in Yarn lndigo Dyeing
a)Rope form dyeing system
b)Sheet form dyeing system
We, KOMATSUBARA lron Works, Ltd. have the system in Rope
form lndigo dyeing.
Features of Rope form dyeing system
| 1. |
In Rope form dyeing system all the disadvantages with
Sheet form will be eliminated: For example in Sheet
form due to tension loaded on each guide roller by number
warps yarn can be tangled otherwise.
This high tension on each yarn will prevent yarn from
being dipped completely, thus uniform dyeing cannot
be guaranteed.
This is one of the disavantages of Sheet form system,
which can be perfectly is eliminated with Rope system. |
| 2. |
Minimized chance of yarn breakage.
No need to stop operation of the machine even case of
the yarn breakage.
Thus, higher efficiency of the facility can de assured. |
| 3. |
Uniform dyeing by newly developed padding system. |
| 4. |
Very stable high quality is assured. |
* Features of KOMATSUBARA'S Rope Form Dyeing System
| 1. |
Beam Stand can be arranged according to
number of required balls and designed space saving structure. |
| 2. |
Low liquor ratio of Dyeing Cistern saves chemical
agents, steam and water. |
| 3. |
Dyeing and Airing properly programmed. |
| 4. |
Most advanced system is adopted in recirculation of
dyeing solution. |
| 5. |
High efficient Drying System. |
| 6. |
Easy maintenance for cleaning of Dyeing Section. |
| 7. |
Specially designed Plaiting-Down System in order to
easy operation and free from danger. |
| 8. |
Rope end can be connected with next rope form without
switching off the machine but reducing the speed. |
| 9. |
Machine can be operated continuously even in case
of a few yarn breakage since yarns are processed in
Rope form so as to ensure uniform dyeing effect. |
| RE-BEAMlNG
MACHINE |
*Features
| 1. |
Assured such yarn kept uniformed tension. |
| 2. |
Stepless speed change can be arranged on take-up
equipment. |
| 3. |
Easy to remove beam in short time. |
| 4. |
Yarn breakage occured during indigo Dyeing
Process will be found and knotted in this process. |
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| SlNGEING
MACHINE |
*Features
| 1. |
Uniform singeing is assured since it is developed
for denim singeing purpose.
No need to reduce speed for thicker cloths. |
| 2. |
Can be used for other than denim. |
| 3. |
Safety device and reversing mechanism will actuate
without delay to assure easy operation. |
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| CONTINUOUS
DESIZING, WASHING & DRYING RANGE |
*Feature
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Specially arranged with proper disposition considering
characteristics of denim.
Arrangement of range can be changed according
to production capacity, also easy to put additional
equipments if required for further treatment. |
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| SHRINKING
MACHINE |
*Features
| 1. |
Very high efficiency is assured since this machine
is purposed for Denim processing. |
| 2. |
Special Rubber Belt and Felt Blanket are used
for long life operation. |
| 3. |
Operation speed can be adjusted for higher drying
capacity at felt dryer portion. |
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FOR CUSTOMERS WHO PLAN TO
INSTALL INDIGO DYEING SYSTEM
| 1. |
Production volume : meters/year or day(dyed yarn or
woven fabric) |
| 2. |
Gray fabric width : inch or mm |
| 3. |
Density of warp : pcs/inch |
| 4. |
Yarn count of warp : Ne. |
| 5. |
Operating days/year : days/year |
| 6. |
Operating hours/day : hours/day |
With the information of above item 1, to 6, we would be
happy to provide you our proposal to meet your requirement
and server for your study.
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